We align KPIs and scope
What is being measured? Why?|
The cost of not knowing what is happening in your plant.
You are paying a “Disconnection Tax” that drains your profitability every week.
Phantom Micro-Stops
Dead time that no one records.
Scrap without Cause
Waste with no clear origin.
Saturated Maintenance
Reactive operation due to lack of data.
Slow Decisions:
Reliance on manual records
These invisible losses can cost between 3% and 8% of the value produced.
What is the IDA?
Industrial Data Assessment (IDA) A comprehensive study that connects Engineering, Data, and Operations.
- OT/IT audit: Review of PLC, SCADA, and networks.
- KPI map: Identification of critical signals by process.
- Identifying Quick Wins: Fast gains without major investments.
- 12-Month Roadmap: A clear and budgeted flight plan.
- Human Factor.
4-Week Methodology
Week 1
• Definition of critical KPIs
• Review of technical specifications
• Initial map of systems and data
Week 2:
• OT/IT audit + machines
• Sensors and signals by KPI
• Human variability in operation
Week 3:
• Analysis of visible and invisible gaps and losses
• Root causes (scrap/downtime)
• Opportunities with estimated ROI
Week 4:
Delivery of results and design of Proofs of Concept (PoC).
We deliver within 30 days:
Full visibility of operational data status
5 to 12 automation opportunities with estimated ROI.
12-month roadmap with priorities, costs, and quick wins.
Clear map of industrial data by KPI (eliminating manual records).
What does IDA prevent?
• Spending on unnecessary sensors, systems, or integrations.
• Isolated decisions by area due to lack of consistent data.
• Digitization projects without a roadmap or KPIs
What does the IDA enable?
• Prioritization by ROI (Production, Maintenance, Quality).
• 12-month governed plan (costs + quick wins).
• Foundation for PoC and phased scaling.
Our Clients
